The Largest Poly Shutter components manufacturer
- 100+ moulds, Customized molds & Exclusive Use Rights
- Water-based paint
- 5 standard colors: Snow white, Bright white, Classic white, Off white, Pure white
- Customized colors available and no extra cost
- 2 – 3 weeks delivery cycle time
One Stop Solutions of POLY shutter components
We see that there are also many plantation shutter material suppliers, factories and wholesalers and distributors internationally today. But the quality varies greatly, and you may have a headache why each batch of profiles you receive has different quality, packaging, and even price instability. With us, we do not have any of the above problems.
All the poly shutter components passed the Light Ageing Test, Vertical Burning Test, Lead-Free Test, Phthalates-Free Test, and RoHS Test, by SGS.
Toroyal Shutters is equipped with a perfect quality control systems: Colorimeter, Chromatograph, Hardness tester, Blade drop tester, Anti-rusting tester, Surface Hardness tester, Pre-shipment inspection, etc.
Everything is done to ensure that each piece of plantation shutter part manufactured from Toroyal provides a quality experience for your production.
The Largest Factory
The largest manufacturer and factory to make POLY shutter components in China, with over 30 extrusion lines and nearly 160 employees.
2 -4 weeks Delivery
Normally the turn around time of our plantation shutter parts is 3 – 4 weeks, for the long-term partners we will stock goods in advance to make it 1 – 2 weeks less.
Quality Guarantee
Toroyal is committed to providing the highest quality plantation shutter components. For any plantation shutters profiles in poor quality, we’ll make it up with our clients and put new ones in the next container.
Factory Price Direct
Shutters companines face plenty of competition at some places, likes Sydney, California, Texas and Florida. Components materials with good price makes your shutters competitve in the market.
Poly Shutter components just in one place
Firstly, there are up to 100 styles of mouldings at Toroyal Shutters factory. Therefore, we can satisfy all of our client’s production needs.
Secondly, water-based painting with FOUR standard colors – Snow white, Bright white, Classic white and Off white. In addition, customized colors are available as well. Moreover, to make sure the colors matching, our production control Delta E less than 0.3 (△E≤0.3).
Most importantly, Film facing poly shutter components increase assembling efficiency, and no need painting again like wood shutters.
LOUVERS
Louver, also named as slats or blades, are the main part of the plantation shutters. Usually louvers are connected by tilt rod. So by moving the louvers up and down, we can adjust the light, air and temperature easily.
- Size: 2.5", 3.0", 3.5", 4.5"
- Type: Elliptical, Flat
- Style: Solid Louver, Reinforced Louver, Reinforced Louver H Stype
- Available color: Snow white, Bright white, Classic white, Off white, customized
STILES
Stiles are the structural right and left parts of a shutter panel. Certainly, reinforced Stiles with alum insert are much stronger than the solid. Beaded stiles and Flat stiles are both available for us.
- Size: 2", 2-3/8"
- Type: Hollow stile, Solid stile, Reinforced solid stile, Flat reinforced stile
- Style: Square stile, Rabbet Stile, Astragal Stile (D-mould)
- Available color: Snow white, Bright white, Classic white, Off white, customized
RAILS
Rails connecting the left and right stiles of the shutter panel. They are the end part of the panels, on the top and bottom. Divider rails, or middle rail, will be necessary when panels over 1,500mm.
- Size: 3-1/2" divider rail; 4-5/8", 5", 5-7/8" rail
- Type: Top/ bottom rail, divider rail/ middle rail
- Style: Standard rail, reinforced rail, Dual closing rail
- Available color: Snow white, Bright white, Classic white, Off white, customized
- 100% virgin materials, which are ECO-friendly, Moisture & Fire resistant & Termite resistant
- 18 years of experience working with world class companines, we know exactly how to save your time and protect your benefits
- 30+ advanced extruders and 165 experienced staff that allow us to produce large quantities of plantation shutter components quickly and efficiently
- 6 strict quality control processes ensure that only the best products leave our factory
Estimated Poly shutter components Fees
Every payment you make with us is secure. For each payment, we will receive a notification from us at the day it arrives. Please note that we use a UNIQUE account and do not change account information at will. In the event of a change in account info, please be sure to call us for verification to ensure the safety of your funds.
Below is a snapshot of the costs you may accrue:
sAMPLES FEE
We will prepare a FREE sample to our clients, which includes a number of plantation shutter profiles and a set of color swatch. Please note that clients pay the courier fee.
Moulding FEE
If need a new profile, e.g. new frame, our factory will fully cooperate with you in designing CAD drawings, manufacturing and product testing. The mould fee is required and will be returned back when order a certain quantity.
30% T/T Fee
30% downpayment is required to be paid within ONE week once the order confirmed. With a small amount of money you can lock in the plantation shutter maerails and the delivery time.
70% Final Fee
Complete your payment within a certain period and receive the products you ordered for. The final payment should be paid before container arrive at the port, which greatly increases effective utilization of your funds.
Shipping Process & Estimated Delivery Time
Despite the COVID-19 pandemic, we were able to adjust our delivery process so you get the materials quickly and efficiently. Here are the steps on how we send your container to you.
1. Order Confirm (1-3 Days)
Place order and Pay the deposit
Once the order is confirmed, we will send it to the production. Our workshop will schedule the order according to the lead time to ensure the delivery on time.
Please send the bank slip as soon once the deposit is done, usually the payment will be reached in 1-3 working days. Once the payment arrived, we will email a NOTICE to you to make sure each payment is safe.
2. Manufacturing (15-30 Days)
Processing and manufacturing
Manufacturing experience 18+ years, our skilled staff clear know how to control quality. Comply with established delivery dates and desired quality for each order, it’s always the top priority, especially at the peak season.
Normally the turn around time of our plantation shutter parts is 3 – 4 weeks, for the long-term partners we will stock goods in advance to make it 1 – 2 weeks less.
3. Customs Clearance (5-7 Days)
Loading and Customs Clearance
To reduce the breakage rate of the cargo, we will arrange for goods loading at the factory and then back to Qingdao port waiting for the shipping.
It takes roughly 7 days for loading, transportation and customs clearance, which is a fixed time generally, unless the vessel is delayed. For any special circumstances we will inform our clients at the first time.
4. Shipping (18-40 Days)
Shipping by Sea
Once cleared, your faux wood shutter components will then be shipped to you through international waters. You can check the ETD & ETA at the online service of the shipping companines’ website, you’ll receive an alert from us via email as well.
To shorten the time we only choose direct shipping which is faster. Please note that the shipping time is different for different destination ports, like Sydney, Las Vegas is around 18 days, to the US East will take longer, 30-40 days, or more.
Please contact our operational experts for pertinent advice when booking the shipping space.
5. Delivery (5-7 Days)
Customs clearance and delivery
Please note that this service is optional, for DDP or DDU terms only. Please just ignore it for FOB, CIF and CFR.
Same as the loading port, the time for customs clearance and land transportation at the port of destination is about 7 days too.
Occasionally, the delivery time may be extended when traffic jam at oversea port, for any updates you will be keep posted.
The Manufacturing Process Of Poly Shutter Components
Poly shutter components, also be known as PVC, Fauxwood, Composite, are made from a solid polyvinyl chloride synthetic. Extruded through high-tech equipment, in extrusion process, pvc resin, calcium and a dozen kinds of processing aids are forced through a series of dies, and then cooled by water to create desired shapes.
The materials has characteristics of real wood. There are non-toxic in it, and we don’t add any lead or mercury. Moreover, the materials are certificated by SGS. In a word, they are the most energy efficient materials to make plantation shutters.
Both mono- and co-extrusion lines we have. Belows are the manufacturing process, from materials mixing, extruding, painting, film covering and packaging:
Step 01
Pelletizing & Compounding
The main raw materials of the profiles are PVC and calcium powder, mixed with a dozen other processing aids, no matter which types of extruders, NO heavy metals or toxic substances added.
Step 02
Profiles extrusion
Profile extrusion is the process of making continuous shapes of plantation shutter parts. Molten mixture is forced through a metal die and cut into the linear shape of the desired finished components.
Step 03
Check & Pick
Skilled workers will pick and choose each profile carefully. Only profiles with uniform color, smooth surface, no black lines and no pockmarks will be entered into the next processing step.
Step 04
Cleaning surface
Wipe the face with abrasive paper, cleaning wipe with ether to remove dirt and wipe again with alcohol, everything is made to increase the contacting area and improve the adhesion of the paint.
Step 05
Painting
When painting the face of the profiles, will have a small amount of atomized paint adhering to back causing roughness and non-smoothness. With the special treatment, we can ensure that both sides have same smooth finishs.
Step 06
Oven drying
Baking in a 55℃ oven for 30 minutes allows the paint to evaporate quickly, ensuring the stability of the pvc shutter components and the spray paint.
Step 07
Quality Inspection
Test the smoothness and glossiness of paint finish, control the color difference (△E≤0.3), thickness not less than 60μm, all the strict tests ensure only the best products leave our factory.
Step 08
Plastic film covering
Plastic film faced on poly shutter parts will protect the surface and paint from scratching when cutting or assembling.
Step 09
Carton packing & labelling
Each piece of profile is separated by pearl cotton protetive film. 7 layers corrugated cardboard avoid damages when loading and unloading. Carton size of each item is different, pretecting the components and increasing the loading capacity.
Step 10
Pallet packing
Cardboard boxes are the default packaging way, but it requires labour to load and unload. If your local labor costs are high, we recommend pallet packing, 1 x 40HC container takes 18 pallets, roughly 40 boxes per pallet.
Poly Shutter Components manufacturing Video
Shutter profile manufacturing is the process of converting powder into a specific shape through a series of complex processes, such as extrusion, cooling, painting, film lamination, packaging, etc.
In this video you will see the manufacturing processes of plantation shutter material and why we say only the best products leave our factory.
Full Styles of shutters Can be made
Our poly shutter components can meet the processing of various types of shutters, as poly plantation shutter material suppliers and factory, we will provide a one-stop shutter solution for you.
What is the most durable shutter material?
POLY VS. WOOD
For plantation shutters, generally there are below commonly used materials in the market: Wood, Poly (Faux wood or PVC), Composite, Vinyl and Aluminum. Among them, wood and pvc are the two most popular materials.
There is no best material, only the most suitable. That’s why some manufacturers, likes Louver Shop, Starwood, AE Blinds and Shutters, Ameritex Shutters, all of them are making hybrid shutters – with wood frames and poly panels or louvers, this material greatly combines the characteristics of both materials and is very popular with customers.
Belows are the advantages and disadvantages of WOOD and POLY:
Pros and Cons
poly
shutter components
- Lifetime warranty - More tough and durable
- Less maintenance and easy to clean
- Moisture & Fire resistant & Termite resistant
- Water-based painting & environmental friendly
- 100% recyclable plastic and saving trees
- Less expensive
- Not as strong as wood
- Poly weighs more than wood
- Less variety of standard colors
Pros and Cons
wood
shutter components
- Stronger than poly, better physical performance
- Lighter in weight
- Variety of colors
- The green advantage
- Biodegradable, break down and replenish the soil
- Non-Water, Fire,Termite resistant
- Oil-based paint, also can flake
- 5 years warranty
- More expensive
What Our Clients Say
Trusted by World Class Companies
The basic knowlege about Composite shutter components
TOROYAL SHUTTERS have been making poly shutter profiles for 18 years and we have encountered all kinds of problems. To save you from worries, here are some facts you need to know about our poly shutter profiles:
What are your poly Shutter components made of?
Poly shutter components (or PVC Fauxwood, Composite) are made from a solid polyvinyl chloride synthetic. Extruded through high-tech equipment, the materials has characteristics of real wood.
Are poly shutters Compoments toxic?
Poly shutter components are totally non-toxic materials. We don’t add any lead, mercury or other heavy metals in the profiles. All the materials are certificated by SGS.
How long does PVC shutter components last?
The physical properties of the raw material determine PVC shutter components can last for lifetime. Composite profiles are hard to crack, bend and warp.
What is the payment terms for your factory?
30% TT deposite at order, the balance against the copy of B/L. For the clients with shorter Order Cycle, we support to keep the deposit as a payment for ongoing business, so just pay the payment one time everytime when container arriving.
What is the MOQ of your Plantation shutters parts?
Typically the MOQ of polywood plantation shutter parts is 1x20GP container, while we support a minimum order quantity of 1 pallets for the beginning orders, approx 30 -40 boxes for one pallets.
for a full container, how much of plantation shutter parts can be loaded?
If carton packaging without the pallets, for a full container of 20GP/ 40GP/ 40HC, we recommend to load 300/ 750/ 850 boxes. If pallets packaging, we recommend 750 boxes for 1X40HC container. Extra $100 for each pallet.
The Lead time is so long for me, will you stock up in advance?
Yes, In general the delivery time for pvc shutter components is 3-4 weeks. But according to the customer's use cycle and the frequency of goods, we will stock the corresponding profiles in advance. So starting from the second container, you can save another 1-2 weeks.
If I purchase a full container of materials, how many sqm of finished shutters can be made?
It depends on the material utilization at the production. But from our experience, for a full container 20GP/ 40GP/ 40HC, which has 300/ 750/ 850 boxes of materials, can make 560/ 1,400/ 1,600 sqm of finished shutters.
We just started assembling plantation shutters at my shop, can you provide technical support or operator skills training?
Sure, we have helped several clients in different countries to set up the factories and provide training and guidance. Of course, a small part of additional fee will be necessary if you need on-site guided training
Which colors do you have?
There are FOUR standard colors we have: snow white, bright white, classic white and off white. Customized colors are available as well. Tell us the color value you want and we will arrange a sample. Note that we do not charge any extra for customized colors, but the MOQ for it is 1X40HC container.
Can we paint again over your painted poly?
Of course. We have other customers using the pre-painted profiles, they will use small part to re-paint customized colors at their painting room. No worries at all about the re-painting.
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Need Help?
We would be happy to help and advise if you have any questions or inquiries.
Factory Address
Guangrao RD 11, Guangrao Economic Development Zone, Shangdong, China
Mail: info(at)toroyalshutters.com
Contact
Phone: +86 189 5468 3012
Hours of Operation
Monday - Saturday: 08:00 - 17:00
